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RD-500VL (XL Size) Designed for Large, Thick and Heavy PCBs Greater Than 800mm x 680mm : Product's Details

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CATALOG	RD-500VL.pdf	530KB
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• Features
• Options　Safety Features
• Overviews/Spec

Multi-functional profiles can be handled at will.
Wide support to industrial large-scale and small-scale circuit boards, including 01005 components.

Manage your profiles completely freely

You can control the temperature from the basic 5 zones up to a maximum of 30 zones, in whichever way you want. This way you can freely produce a very detailed temperature curve. In addition to this temperature management, you can set the equipment’s operations per zone, even in cases when a special movement by a circuit board or other component would make operating it difficult, and save the settings, so you can cover every possible scenario.

Three-Point Auto-Profiling Create a profile automatically by targeting pre-set values for the following : solder parts, device surface and circuit board surface. With this, the heating period and the heaters’ temperature will be regulated automatically while you manage the device’s guaranteed heat-resistance temperature or the temperature for the circuit board which prevents it from bending.

One click advanced settings are supported in Easy-Selection mode

Managing the equipment through the Login Mode

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Wide support to industrial large-scale and small-scale circuit boards, including 01005 components

A strong support for the rework of 01005

The soldering of delicate parts is a very difficult procedure, limited to specific workers. It is also necessary to suppress the effects of heat on the surrounding areas. We have made the solution of such problems possible with the application of this equipment. We have determined that using the contact model makes the rework more efficient through the heat-conduction system, and that it also allows for an operation with optimal suppression of the effects of heat on surrounding components. We have developed a chip nozzle for the smallest components, and the results of its inspection showed that when detaching a target component, we have successfully managed to keep the temperature in an area 1 mm around said component below lead free melting points. This has allowed for the reworking of a targeted area without compromising the soldering of nearby components.

Two Mega Pixels Full HD Camera with a 19 Inch LCD Display For Easy Visual Alignment

By using a high-vision camera with 2mega pixels and capacity for a 120x zoom, you will be able to clearly identify patterns and the alignment of its components, as well as the smallest components.
It is also possible to have an HD output if you choose to connect it to an HD monitor.
* Compatible with the options at the time of order

Ten Times improved Sampling Accuracy Temperature Control

The RD-500VL samples the data in very small intervals of 0.1 sec, allowing for a very accurate temperature control.

Built-in high-power, high-response heaters

It is equipped with powerful 1000W heaters on both the top and bottom, and the area heater has eight 600W IR heaters, which build up heat very quickly.
Each part can operate at high output rates and respond quickly, so that the desired temperature is reached immediately.
Moreover, it only requires retaining warmth when executing a profile, which allows for a reduction of energy usage when in stand-by mode.

Two Pressure sensors

When installing or detaching a component, the height reading changes with the thickness of the component itself, but the pressure sensor is mounted on the device, will determine the height automatically.
Furthermore, it is possible to select between 2 different patterns of the amount of pressure build-up according to the case.

Non-Contact Cleaning - Auto Height Sensing Control

There is a risk that the pattern will come off when the density is high and there is no space to insert the soldering iron, or when the soldering iron makes contact with such a surface.
In order to solve this problem, the optional cleaning nozzle can be used together with the side-view camera to remove the solder without any contact, and to assist in later installations.

Control of the Z-axis

For controlling the subtle changes in temperature due to the height of the nozzle and the pressing amount for parts sensitive.
Uses lead screw system, is completed to ensure that the height of 0.1mm unit.
Adding further to the value input through the software, the height value of a sensible manual operation is numerically converted and automatically saved.

Machine Matching Capability

It is possible to share configurations between multiple stable and easy profile data transfer equipment.

On the Fly Profile Programming

Allow to modify the profile time within a zone, while the profile is running.
This is time saving for the engineer to help create the most accurate profile on the fly.

High Performance Three Point Heating

From large to small-scale: a versatile circuit board holder

Using its slide-clamp system, it can freely adjust the insert point, and hold a very reliable grip while avoiding other components such as connectors and sockets. Moreover, you can use additional clamp holders to stabilize also thick and heavey circuit boards and perform any operation.

 

Easy operation, from solder printing to equipping

Using the enclosed solder printing tool, you can print a solder Paste directly into any device’s solder ball.(Since it’s configured for a multitude of applications, it is possible to operate with many components by simply changing the component’s metal mask)
Furthermore, the solder’s release property changes for every user. Since the device always picks it up with a different, specific speed, is it possible to achieve satisfactory results with each use.

Align with the metal mask’s component external line, insert the device, and cover.		Turn the solder printing tool inside out and print the cream solder on the device.
Place the tool on the optic arm and let the component attach itself automatically to the inside of the nozzle.		Display on a high-vision screen and align the PCB and the device.

 

Flexible support also for components with underfill

In recent years, the demand for smartphones and tablets has been growing steadily. And an application of underfill is the natural step to take. Rework operations in those components coated with underfill are time-consuming, if compared to the usual SMT components. The most important part in a series of operations is removing the component while applying heat to it. In the removal process, the device’s adsorption is eclipsed by the viscosity of the underfill. Therefore the removal becomes a challenge, and it is necessary to use an instrument such as tweezers and perform it with a rapid hand movement. Using the RD-500VL’s Underfill Mode, everything from the heating to the position of the head parts is adjusted automatically. Therefore the device performs every operation automatically, except the removal of parts.

　　　　　

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Options / Safety Features

 

Options

No. Name Description 51-01-07B Standard Top Nozzle 7×7mm 51-01-09B Standard Top Nozzle 9×9mm 51-01-13B Standard Top Nozzle 13×13mm 51-01-15B Standard Top Nozzle 15×15mm

No. Name Description 51-01-18B Standard Top Nozzle 18×18mm 51-01-20B Standard Top Nozzle 20×20mm 51-01-22B Standard Top Nozzle 22×22mm 51-01-24B Standard Top Nozzle 24×24mm 51-01-26B Standard Top Nozzle 26×26mm

No. Name Description 51-01-28B Standard Top Nozzle 28×28mm 51-01-30B Standard Top Nozzle 30×30mm 51-01-32B Standard Top Nozzle 32×32mm 51-01-35B Standard Top Nozzle 35×35mm 51-01-37B Standard Top Nozzle 37×37mm 51-01-39B Standard Top Nozzle 39×39mm 51-01-44B Standard Top Nozzle 44×44mm 51-01-49B Standard Top Nozzle 49×49mm 51-01-52B Standard Top Nozzle 52×52mm

No. Name Description 51-01-99B Custom Top Nozzle   *Design will depend on component structure for further information. Please contact with us.

No. Name Description 9000000113 Odd size/shape PCB Holder

No. Name Description 9000000257 Board Support and 4 Pins w/o Bracket

No. Name Description 9000000258 Anti-Warp PCB Supports

No. Name Description 9000000145 Inside Bottom Heater Nozzle Support

No. Name Description 61-03-03-01 Stencils Laser Process Stencil, Any size, For BP-500 61-03-03-02 Stencils Electro Polishing Process Stencil, Any size, For BP-500

No. Name Description 9000000131 Dipping Jig

No. Name Description 61-11-31 Universal Jig (Multi-Parts Holder)

No. Name Description 61-21-11 Reball Kit Need to produce by a part

No. Name Description 9000000150 Contactless Site Cleaning Nozzle

No. Name Description 9000000160 Side View Camera

No. Name Description 9000000127 Tomb Stone 01005 Removal Tip Nozzle

No. Name Description 9000000115 Passive Components Tip Nozzle(01005)

No. Name Description 9000000116 01005 Feeder

No. Name Description 9000000128 No Contact IR Sensor Available only at initial installation

No. Name Description 9000000122 Maintenance software

No. Name Description 9000000117 Vacuum Pad ST,Large φ7, 3pcs/set

No. Name Description 9000000118 Vacuum Pad ST,Small φ3.2, 3pcs/set

No. Name Description 9000000130 Vacuum Pad ST,Ultra-Large φ18, 1pc

No. Name Description 9000000129 Vacuum Pad adaptor

No. Name Description 9000000135 Top Heater 200-240V

No. Name Description 9000000134 Bottom Heater 200-240V

No. Name Description 21-04-00 Thermo Couple K-Type with Connector φ0.1, 95mm 5pcs/1set

 

Safety Features

RD-500VL has a unique safety feature, it will run safely and simple.

 

Initial check feature

When you supply the equipment with power, you can check all the drive sensors, heating functions and the current status of the air supplies. In case some problem occurs, the software displays an error message and the device’s operation will be suspended.

 

Air flow sensor

If the air supply is cut off then the operation of the device will automatically stop.

 

Heater overload sensors

Each of the Hot Air Heaters has a Thermo-protector attached to the outside of the unit. It is there to sense if heater goes into an out of control overheat condition.
If this happens, then the Thermo-protector would sense the heat from the outside of the heater and cut off the power going into the heater then the machine will stop automatically.

 

Anti-malfunction Sensor

If for some reason the heating exceeds a specified limit, the equipment will stop operating automatically.

 

Top heater unit has separate detection function

When the top heater descends, in case there is an increase in pressure above specified limits, the heater arm will be detached and the descent will be halted.

 

Optic components running on low power

The optic components run on a very low power level, which can be stopped with the touch of a finger, therefore it is safe to touch it even when the equipment is being operated.

 

Security Check

Since everything is password-protected by the Login Mode, there is no risk of changing a profile’s configurations or deleting a profile by mistake. Furthermore, since the scope of the program’s possible usage is limited by the Login Mode, you can perform your work without complications.

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Overviews / Spec

 

Maximum board size	680mm x 800mm (27" x 32")
Device size range	01005(0402mm) or more *
Placement Accuracy	±0.015mm
Electrical Requirement	AC200-240V 5.6kW
Top Hot Air Heater	1000W
Bottom Hot Air Heater	1000W
Area Heater	600W x 8 IR 4800W
Temp setting range	0 to 650˚C
Operating System	Dedicated Controller (PC-500Vα)
Monitor	19 inches LCD
External dimensions	1199W × 947.5D × 883H
Overall Weight	Approx. 109kg (240.30LBs)
Air Requirements	0.6MPa 110L/min (90 PSIG)

* Custom nozzles are available